WE SUPPLY TURNKEY PLANTS FOR THE PRODUCTION OF CELLULAR CONCRETE BLOCKS

For over 10 years on the international market in the supply of cellular concrete blocks plants

1. Preliminary tests
With the order confirmation, we ask our customer some samples of raw materials, which we will test in our laboratories, and that they will be used in the production of cellular concrete.

2. Plant start-up
Once the plant is completed and sent, our technicians reach the customer to accompany him in the delicate start-up phase which consists in the setting on of the same one.

3. Material composition
Once the installation is started, we define the best composition of the mixture, depending on the needs of the customer, the type of material to realize and its raw materials.

4. Analysis of the block quality
At the end of the first production, we analyze the quality of the product block, by matching the density, and the technical-physical properties.

5. After sales support
Isoltech is always available for the customer, helping in achieving its goals through communication strategies and marketing.

6. Partner consulting
We develop long-term partnership relationships by providing constantly updated know-how, business strategies and marketing for the area of expertise.

What do you need to start a cellular concrete blocks plant

Mixing machine IBS 2008
Mixing machine IBS 2008, of our direct production. Mixer with manual loading, from 7 to 10 cubic meters/hour.

Auxiliary additives
Auxiliary additives of our direct production. Special additives to improve the performance of cellular concrete.

Manual moulds
Moulds are the key part of Isoltech technological proposal, because, in addition to being built with very low tolerances, adequate thickness and high-level quality of the metal, they give different forms that generate a high added value for the block as well as the building system.

Production Area
Working space of at least 500 square meters indoor.

Foaming Agent
Foaming agent of our direct production specific for cellular concrete.

Storage Area for Blocks
Space of about 500 square meters with outdoor shed for curing blocks.

Solutions for every need: from design to turnkey start-up, technical and commercial after-sale assistance

MANUAL PLANT
For cellular concrete production from 10 to 20 cubic meters/day.

SEMI-AUTOMATIC PLANT
For cellular concrete production from 20 to 40 cubic meters/day.

AUTOMATIC PLANT
For cellular concrete production from 50 cubic meters/day.

Who is the receiver of the offer for cellular concrete blocks plant?

Our plants for the production of cellular concrete blocks are used by builders, building materials manufacturers, manufacturers of concrete blocks and cellular concrete blocks, prefabricators. For over 10 years on the international market in the supply of plants for cellular concrete blocks, we are proud to have many installations all over the world.

The Partnership: a continuous relationship, a mutual growing

Currently we have partnerships in different areas of the world: Mexico, Brazil, Argentina, Uruguay, Paraguay, Ghana, Kenya, Sri Lanka, Colombia.
The results achieved so far can also be attributed to the people who have always believed in our business project.
Isoltech has been able to repay them by increasing their expertise in the sector, ensuring professionalism in a technology that marks the present of the planet, but also its sustainable future. We support our partners in the development and promotion of our products with continued technical support and training.

FAQs on plants for cellular concrete blocks

Is it possible to produce bearing cellular concrete blocks?
YES, our plants allow the production of masonry blocks (Interlock) and bearing ones (3C blocks). The bearing blocks are designed to ensure, in addition to a certain strength, good anti-seismic results.

What is the time to start-up a plant for the production of cellular concrete blocks?
From the order confirmation it is estimated about 90 days to reach its destination. After testing, our technicians will provide assistance at your factory in order to produce the first quality blocks. At the end of the first production, there will be training for the staff in order to produce alone.

I purchased a semiautomatic system but I would like to increase the production. How can I do?
The semi-automatic plant for cellular concrete blocks is a starting point that we suggest in emerging markets, because it regulates, once set during start-up, the quality of material, by handling the formula automatically, but leaving the rest of the production cycle manual. In your case, you can scale the current solution by deciding simply to increase the number of moulds and possibly to automate only certain stages of the production cycle.

The versatility of a plant for Cellular Cement Blocks

 Delocalization
Plant installation, close to markets. We export advanced technology employing in the country of reference, not taking it away.

 

 Dimensions
Plant for CLC blocks doesn’t need big spaces for the production.

 

 Convenience
The production is made near the construction site with the removal of the transport costs equal to zero.

 

 Dinamicity
The use of special moulds allows to produce blocks of different sizes and types.

Operation of the morning in a plant for blocks

moulds opening
The moulds are equipped with twist lock for fast keyless open, which otherwise are regularly lost. Opening and the closure is facilitated by twist lock. In case of automatic plant, handling and opening are automatic.

blocks withdrawal and packaging
Everything is made by staff. In case of automatic plant, the blocks are picked up with a clamp, then they are placed on a pallet to be wrapped with polyethylene film, manually or with appropriate machinery.

storage and curing
curing in a dedicated area. If outside, under a shelter.

cleaning and moulds replacement
The cleaning consists of a fast air blowing. Next preparation for a new production cycle.

Operation of the afternoon in a plant for blocks

moulds cats
new production cycle of the plant.

blocks night curing
night curing in green chamber and then hardening for about 15-20 days.